Requirements for cutting polycarbonate

Cutting polycarbonate sheets is much simpler than cutting acrylic sheets. It is also a task that is easily accomplished even by novice DIYers. Polycarbonate sheet is extremely strong and resistant to heat. This guide will show you how to cut polycarbonate. To get the best cut, you can use a jigsaw or circular saw.
For cutting polycarbonate, there are some requirements:

Table or circular saw with adjustable speed

Fine teeth on a saw blade

Support materials: Wood slats or sheet material

Jigsaw with adjustable speed

Saw blade for nonferrous materials

You can cut the polycarbonate sheet by using a circular saw (or jigsaw).

Polycarbonate sheets can either be cut using a circular saw, or a handheld jigsaw. For larger lengths of Polycarbonate, a circular cutter is the best. Polycarbonate is resistant to cracking or splitting due to its excellent properties. Polycarbonate also has a high resistance to heat, no matter what speed or cutting speed is used. However, to achieve the best cut, it is essential to select the right circularsaw. It is also important to pay attention both to throughput and speed.

You will need to keep the sheets in place if you are using a saw to cut polycarbonate sheets. The sheet should not move while you saw it so attach glue clamps to the cutting line.

Step 1 – Preparations for cutting the polycarbonate

Prepare some supplies before cutting polycarbonate. A variable speed saw is recommended. It is also essential to have a board strong enough for the saw to support the polycarbonate sheet. Wear safety glasses when cutting polycarbonate to protect your eyes from small particles.

Step 2 – Mark the cutting line for the polycarbonate

It’s something we recommend strongly. When cutting polycarbonate leave the protective film intact and apply masking tape to the area where you will cut. Mark the line with this. These tips will help you avoid scratches. To cut polycarbonate by a circular saw, please go to step 3. If you prefer to use a jigsaw to cut your polycarbonate, please proceed to step 4.


Step 3 – Sawing polycarbonate sheets with a circularsaw

Once everything has been done, it’s time to set up your saw. If you are using a circular saw, a fine-tooth saw blade will work best. Use a standard-sized sawblade (250-300mm) and speed it at 4,000 revolutions/minute. This combination will allow for a smooth cut. The saw controls the cutting speed, and thus the throughput speed. This is usually around 8 m per min or 10 to 15% cm per second.


Step 4 – Use a jigsaw for cutting the sheet of polycarbonate

A saw blade that has a fine tooth is recommended for jigsaws. Keep the saw running at medium speed. The saw will glide through the sheet of polycarbonate. The saw should not be pushed too hard. Instead, let the saw do the job and take control of the throughput. The sole of the jigsaw should be flat on the layer of polycarbonate.

How to cut the polycarbonate yourself

While we can saw your polycarbonate sheets free of charge, it is possible to make cut polycarbonate sheet by yourself. If you need to shorten your length or cut your polycarbonate at an angle, such as for a patio roof or greenhouse, These tips will help you ensure that your cut is perfect.